Tuesday, October 9, 2007

Materials Science & Engineering
Materials science is an interdisciplinary field involving the properties of matter and its applications to various areas of science and engineering. This science investigates the relationship between the structure of materials and their properties. It includes elements of applied physics and chemistry, as well as chemical, mechanical, civil and electrical engineering. With significant media attention to nanoscience and nanotechnology in the recent years, materials science has been propelled to the forefront at many universities, sometimes controversially.

History
In materials science, rather than haphazardly looking for and discovering materials and exploiting their properties, one instead aims to understand materials fundamentally so that new materials with the desired properties can be created.
The basis of all materials science involves relating the desired properties and relative performance of a material in a certain application to the structure of the atoms and phases in that material through characterization. The major determinants of the structure of a material and thus of its properties are its constituent chemical elements and the way in which it has been processed into its final form. These, taken together and related through the laws of thermodynamics, govern a material's microstructure, and thus its properties.
An old adage in materials science says: "materials are like people; it is the defects that make them interesting". The manufacture of a perfect crystal of a material is physically impossible. Instead materials scientists manipulate the defects in crystalline materials such as precipitates, grain boundaries (Hall-Petch relationship), interstitial atoms, vacancies or substitutional atoms, to create materials with the desired properties.
Not all materials have a regular crystal structure. Polymers display varying degrees of crystallinity. Glasses, some ceramics, and many natural materials are amorphous, not possessing any long-range order in their atomic arrangements. These materials are much harder to engineer than crystalline materials. Polymers are a mixed case, and their study commonly combines elements of chemical and statistical thermodynamics to give thermodynamic, rather than mechanical, descriptions of physical properties.
In addition to industrial interest, materials science has gradually developed into a field which provides tests for condensed matter or solid state theories. New physics emerge because of the diverse new material properties which need to be explained.

Fundamentals of Materials Science
Radical materials advances can drive the creation of new products or even new industries, but stable industries also employ materials scientists to make incremental improvements and troubleshoot issues with currently used materials. Industrial applications of materials science include materials design, cost-benefit tradeoffs in industrial production of materials, processing techniques (casting, rolling, welding, ion implantation, crystal growth, thin-film deposition, sintering, glassblowing, etc.), and analytical techniques (characterization techniques such as electron microscopy, x-ray diffraction, calorimetry, nuclear microscopy (HEFIB), Rutherford backscattering, neutron diffraction, etc.).
Besides material characterisation, the material scientist/engineer also deals with the extraction of materials and their conversion into useful forms. Thus ingot casting, foundry techniques, blast furnace extraction, and electrolytic extraction are all part of the required knowledge of a metallurgist/engineer. Often the presence, absence or variation of minute quantities of secondary elements and compounds in a bulk material will have a great impact on the final properties of the materials produced, for instance, steels are classified based on 1/10th and 1/100 weight percentages of the carbon and other alloying elements they contain. Thus, the extraction and purification techniques employed in the extraction of iron in the blast furnace will have an impact of the quality of steel that may be produced.
The overlap between physics and materials science has led to the offshoot field of materials physics, which is concerned with the physical properties of materials. The approach is generally more macroscopic and applied than in condensed matter physics. See important publications in materials physics for more details on this field of study.
The study of metal alloys is a significant part of materials science. Of all the metallic alloys in use today, the alloys of iron (steel, stainless steel, cast iron, tool steel, alloy steels) make up the largest proportion both by quantity and commercial value. Iron alloyed with various proportions of carbon gives low, mid and high carbon steels. For the steels, the hardness and tensile strength of the steel is directly related to the amount of carbon present, with increasing carbon levels also leading to lower ductility and toughness. The addition of silicon and graphitization will produce cast irons (although some cast irons are made precisely with no graphitization). The addition of chromium, nickel and molybdenum to carbon steels (more than 10%) gives us stainless steels.
Other significant metallic alloys are those of aluminium, titanium, copper and magnesium. Copper alloys have been known for a long time (since the Bronze Age), while the alloys of the other three metals have been relatively recently developed. Due to the chemical reactivity of these metals, the electrolytic extraction processes required were only developed relatively recently. The alloys of aluminium, titanium and magnesium are also known and valued for their high strength-to-weight ratios and, in the case of magnesium, their ability to provide electromagnetic shielding. These materials are ideal for situations where high strength-to-weight ratios are more important than bulk cost, such as in the aerospace industry and certain automotive engineering applications.
Other than metals, polymers and ceramics are also an important part of materials science. Polymers are the raw materials (the resins) used to make what we commonly call plastics. Plastics are really the final product, created after one or more polymers or additives have been added to a resin during processing, which is then shaped into a final form. Polymers which have been around, and which are in current widespread use, include polyethylene, polypropylene, polyvinyl-chloride, polystyrene, nylons, polyesters, acrylics, polyurethane, and polycarbonates. Plastics are generally classified as "commodity", "specialty" and "engineering" plastics.
PVC (polyvinyl-chloride) is a commodity plastic; it is widely used, inexpensive, and annual production quantities are huge. It lends itself to an incredible array of applications, from faux leather to electrical insulation to cabling to packaging and vessels. Its fabrication and processing are simple and well-established. The versatility of PVC is due to the wide range of additives that it accepts. The term "additives" in polymer science refers to the chemicals and compounds added to the polymer base to modify its material properties.
Polycarbonate would be normally considered an engineering plastic (other examples include PEEK, ABS). Engineering plastics are valued for their superior strengths and other special material properties. They are usually not used for disposable applications, unlike commodity plastics.
Specialty plastics are materials with unique characteristics, such as ultra-high strength, electrical conductivity, electro-florescence, high thermal stability, etc.
It should be noted here that the dividing line between the various types of plastics is not based on material but rather on their properties and applications. For instance, polyethylene (PE) is a cheap, slippery polymer commonly used to make disposable shopping bags and trash bags, and is considered a commodity plastic, whereas Medium-Density Polyethylene (MDPE) is used for underground gas and water pipes, and another variety called Ultra-high Molecular Weight Polyethylene (UHMWPE) is an engineering plastic which is used extensively as the glide rails for industrial equipment.
Another application of material science in industry is the making of composite materials. Composite materials are structured materials composed of two or more macroscopic phases. An example would be steel-reinforced concrete; another can be seen in the "plastic" casings of television sets, cell-phones and so on. These plastic casings are usually a composite made up of a thermoplastic matrix such as acrylonitrile-butadiene-styrene (ABS) in which calcium carbonate chalk, talc, glass fibres or carbon fibres have been added for added strength, bulk, or electro-static dispersion. These additions may be referred to as reinforcing fibres, or dispersants, depending on their purpose.

Materials Science & Engineering Materials in Industry
Materials science encompasses various classes of materials, each of which may constitute a separate field. Materials are sometimes classified by the type of bonding present between the atoms:

Ionic crystals
Covalent crystals
Metals
Intermetallics
Semiconductors
Polymers
Composite materials
Vitreous materials Classes of materials (by bond types)
Some practitioners often consider rheology a sub-field of materials science, because it can cover any material that flows. However, modern rheology typically deals with non-Newtonian fluid dynamics, so it is often considered a sub-field of continuum mechanics. See also granular material.

Nanotechnology --- rigorously, the study of materials where the effects of quantum confinement, the Gibbs-Thomson effect, or any other effect only present at the nanoscale is the defining property of the material; but more commonly, it is the creation and study of materials whose defining structural properties are anywhere from less than a nanometer to one hundred nanometers in scale, such as molecularly engineered materials.
Crystallography --- the study of how atoms in a solid fill space, the defects associated with crystal structures such as grain boundaries and dislocations, and the characterization of these structures and their relation to physical properties.
Materials Characterization --- such as diffraction with x-rays, electrons, or neutrons, and various forms of spectroscopy and chemical analysis such as Raman spectroscopy, energy-dispersive spectroscopy (EDS), chromatography, thermal analysis, electron microscope analysis, etc., in order to understand and define the properties of materials. See also List of surface analysis methods
Metallurgy --- the study of metals and their alloys, including their extraction, microstructure and processing.
Biomaterials --- materials that are derived from and/or used with biological systems.
Electronic and magnetic materials --- materials such as semiconductors used to create integrated circuits, storage media, sensors, and other devices.
Tribology --- the study of the wear of materials due to friction and other factors.
Surface science/Catalysis --- interactions and structures between solid-gas solid-liquid or solid-solid interfaces.
Ceramics and refractories --- high temperature materials including structural ceramics such as RCC, polycrystalline silicon carbide and transformation toughened ceramics
Glass Science --- any non-crystalline material including inorganic glasses, vitreous metals and non-oxide glasses. Topics that form the basis of materials science

A short list of non-academic materials facilities

Argonne National Laboratory
Lawrence Berkeley National Laboratory
Lawrence Livermore National Laboratory
Los Alamos National Laboratory
Max Planck Institute
Oak Ridge National Laboratory
National Institute of Standards and Technology Government labs

DuPont
GE Global Research
IBM Thomas J. Watson Research Center Corporate facilities

Chemistry of Materials
Nature Materials
Acta Materialia
JOM
Advanced Materials
Computational materials science
Advanced Functional Materials
Journal of Materials Chemistry
Journal of Materials Online - Open Access
Metallurgical and Materials Transactions
Journal of Materials Research
Journal of Materials Science See also

Askeland, Donald R.; Pradeep P. Phulé (2005). The Science & Engineering of Materials, 5th edition, Thomson-Engineering. ISBN 0-534-55396-6. 
Gaskell, David R. (1995). Introduction to the Thermodynamics of Materials, 4th edition, Taylor and Francis Publishing. ISBN 1-56032-992-0. 
Eberhart, Mark (2003). Why Things Break: Understanding the World by the Way It Comes Apart. Harmony. ISBN 1-4000-4760-9. 
Gordon, James Edward (1984). The New Science of Strong Materials or Why You Don't Fall Through the Floor, eissue edition, Princeton University Press. ISBN 0-691-02380-8. 
Callister, Jr., William D. (2000). Materials Science and Engineering - An Introduction, 5th edition, John Wiley and Sons. ISBN 0-471-32013-7. 
Walker, Peter (Ed), (1993) Chambers Dictionary of Materials Science and Technology, Chambers Publishing, ISBN-10: 055013249X

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